>> Flow Products
Accurate and reliable flow measurement equipment is essential for all types of industry processes all over the world. Whatever your process requirement for flow measurement, be it water, oil and gas, air, steam, wastewater or other fluid, Thermocouple Instruments have the answer, combined with the added flexibility of designing and manufacturing a system to suit your requirements.

Our vast knowledge and experience of providing solutions for organisations worldwide has proven our understated capability to provide the complete range of flow measurement equipment.

Our custom-designed measurement solutions are typically of the differential pressure (DP) type, including orifice plates, Venturi tubes, Pitot tubes and flow nozzles.

Orifice Plates
The most common and widely used differential producers, suitable for a wide range of flow measurement applications in line sizes of 50 mm and above. Choose 'concentric square edged' for general application, 'conical entrance' or 'quarter circle' for low Reynolds number flows, and 'segmental' or 'eccentric' for flows containing light solids and slurries.

Flow Nozzles
For measurements where high temperatures and velocities are present, the flow nozzle may provide a better solution than an orifice plate. Its construction makes it substantially more rigid in these adverse conditions and flow coefficient data at high Reynolds numbers is better documented than for orifice plates. The inlet is contoured, and may be either radius entrance (ISA1932) or elliptical entrance (ASME long radius). The flow nozzle has about a 65% greater flow capacity than an orifice with the same diameter.

Venturi Tubes
There are two common types of Venturi tube - the Venturi nozzle, and the classical Venturi. Both feature a convergent inlet section and a divergent outlet section. The major advantage of the Venturi over orifice plates and flow nozzles is in the area of pressure recovery. Typically, unrecovered pressure is in the region of 10 - 30% of measured DP as opposed to 40 - 90% for an orifice plate (depending on beta ratio). Although the cost of a Venturi can be comparatively high, where pumping costs are important the initial outlay can be warranted. Another advantage of the classical Venturi over the other differential pressure producers is that the requirements for upstream and downstream straight pipe lengths are somewhat less onerous.

Pitot Tubes
These practical and effective DP primary elements can, in some applications, match Venturis in terms of performance at a substantial cost advantage, especially for large diameter pipelines. A number of upstream facing ports effectively average the velocity profile and allow for measurement of impact, or stagnation pressure, and a pressure port (or ports) located behind the tube measures the static pressure, the difference being used to infer the flow rate. The differential pressures produced from such devices are considerably lower than from the other DP elements, which can limit their usefulness in certain applications. However, they present little resistance to the flow and as such exhibit excellent unrecovered pressure loss characteristics (it may be considered as negligible in many circumstances). Installation of averaging Pitots is simple and inexpensive, and since there are no sharp edges to wear, averaging Pitot tubes offer good long term accuracy.

Other Products

We also provide a wide range of other flow measurement technologies including electromagnetic, Coriolis, vortex and ultrasonic solutions.

Why not allow Thermocouple Instruments to provide all you need for a complete mass flow solution? Through our Solutions range, we can supply all your requirements, including computers, manifolds, valves, DP and pressure transmitters.

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